helical worm gear motor

Helical-worm gearmotors
Due to their style and from being coupled with a helical equipment stage, the helical-worm gearmotors S..DR.. have especially high efficiency. Also, they are extremely low-noise and therefore avoid high noise emission levels.
Low-noise continuous operation: gear unit combination optimized regarding efficiency
Do you expect a drive remedy to impress you with its high level of efficiency and efficiency? If so, we’d recommend our high-quality helical-worm gearmotors EP for you. These can be implemented individually in the modular system. In this manner, they offer you a massive range of sizes, equipment ratios and motor sizes.
However, their greatest power can be their running smoothness and their incredibly low noise development. A very important factor is for certain – With the helical-worm gearmotors EP you opting for a powerful drive solution which you will hardly also hear.
The overall concept also offers you many more practical product characteristics and benefits. Included in these are the significantly higher efficiency of the helical-worm combinations instead of single helical-worm gear models. This is one way you save additional energy in the procedure of your systems and so are in a position to noticeably reduce ongoing operating costs.
You will have the low-noise helical-worm gearmotors EP. – to suit your person requirements – with an array of AC motors. In addition, you can freely configure all of the relevant properties. In this way, you can effectively utilize all the benefits provided by this combination of low-noise helical-worm gear unit and performance-optimized motor. Even greater variance may be accomplished because of the optional flange or foot-mounted design and by choosing between solid and hollow shaft.
Save money and time
By opting for among our gearmotors, you are already saving money and time with this selection and project planning. The reason being our modular system allows a multitude of mixture options for gear systems and motors. You can for that reason reduce operating costs, depend on an extended service life and reap the benefits of simplified maintenance that is feature of our brand.
Helical-worm gear units
Helical-worm combinations with considerably better efficiency than single helical-worm gear units
Very low-noise operation
Available variants:
Foot- or flange-mounted
B5 or B14 flange-mounted
Solid or hollow shaft
Hollow shaft with keyed connection, shrink disk, splined hollow shaft, or Ever-Power
More on helical-worm equipment units of series EP
AC motors
Combine the helical-worm equipment unit with this AC motors:
Characteristics
Quiet and reliable transmission of torque
High overload capacity
Hardened steel worm equipment and bronze alloy worm wheel provide exceptional sturdiness and lengthy service life.
Optional durable bearings deliver high radial and axial load capacity
High strength cast iron housing (SK02050 – SK43125)
Lightweight, corrosion-resistant light weight aluminum alloy housing (SK02040.1)
Application Specific Solutions
Fields of use
Intralogistics
Material handling
Presses
Version
Solid and Hollow shaft (keyed, shrink disc ) Designs
Obtainable in footed, shaft mount or flange mounted configurations
Right Angled gear units
Your advantages
Economical operation
Low noise
High permitted overhung loads
Helical-worm Gearmotor S Series
S series
Ever-Power helical-worm gear models are helical/helical-worm combinations, so they are better than normal helical-worm equipment units. Because of their outstanding effectiveness, these drives can be used in every industrial sector and customized to individual torque and rate requirements. The reduction ratios afforded by the helical-worm equipment stage and the reduced noise levels during operation make these gearmotors ideal low-cost solutions for basic applications.
Available versions:
Foot-mounted or flange-mounted
B5 or B14 Flange-mounted
Solid or hollow shaft
Hollow shaft with keyed connection, shrink disc, splined hollow shaft
Helical worm geared motors
Tough, compact, eye-catching!
Because of the unique mixture of optimized worm wheel material with special lubricants, optimized shape, this powerful motor achieves high levels of effectiveness and torque. The housing machined on all sides allows diverse mounting options. Dual chamber shaft seals are utilized as standard.
The low contour design makes it ideal for implementing applications e.g. in the food industry. The housing does not have any recesses, which simplifies cleaning – a particularly important feature for areas with stringent hygiene requirements.
Technical Data
Number of sizes:6
Power Range:0.12 – 7.5kW
Output torque range:50 – 1,300Nm
Ratio:3 – 3,400
Output option:output shaft, output shaft on both sides, hollow shaft, hollow shaft with shrink disc
Assembly/installation:uniblock, flange, torque arm, foot
Course 12 Helical and hardened and floor worm gears: Provides higher efficiencies and greater torque capacity in smaller sizes.
Multiple Input Options: Integral gear motors, inch or metric shafts, NEMA, IEC, and servo adapters provide unmatched drive versatility.
Multiple Output Options: Hollow bores and shrink disks for shaft installation, inch and metric result shafts, installation pilots and flanges provide an array of design solutions.
UNIBLOCK Housing: For optimum rigidity universal mounting on five sides or via a torque arm.
Sealed for Washdown: Maintains contaminants and water out.
Worldwide Engine: Multiple leads and windings for worldwide multi volt/Hz requirements in addition modular design to accept brakes, encoders or forced cooling.
EP gear motors are economical, right-angle, worm-geared motors that install easily in the tightest applications. Economical right angle worm geared motors set new requirements for reliability, effectiveness and economy with unparalleled features including hollow shafts in the tiniest sizes. An inverter friendly style provides for easy integration today and a really future proof solution. The EP gear electric motor offers total flexibility in mounting choices includes shaft, base, encounter, and flange solutions. The engine terminal box can be mounted in alternative positions rotated in 90º steps around the motor frame providing for unparalleled integration options.
EP gear motors adhere to North American and International specifications, including NEMA, IEC, CSA, and CE, the EP series permits worldwide acceptance, a genuine total alternative for our global customers.
Superior protection of IP65 acc. to IEC 529 assures you that the EP series can be dirt tight and hose evidence,and can be used outdoors or in wet and dusty conditions without the use of additional enclosures. Full rated output is offered by the result shaft of the machine.
Product Features
Power ranking up to 5,5 kW.
Torque 25 … 1.000 Nm
Output Speeds 0,2 … 300 min-1
versatile installation possibilities
Completely enclosed, sealed against dust and water spray
Lubrication change 1st after 15000 hrs
Low noise gearing
Mains connection 110 … 690V, 50/60Hz
Enclosure IP65 (Standard), IP66 (Optional)
Connection Standard with CAGE CLAMP®
Additional features:
Connecting with Connect connectors.
With integrated inverter up to 7,5kW.
EP-Mark
CSA, UL, ATEX, GOST, CCC, ISO9001, ISO14001, OHSAS18001
Motors according to EN 60034
Corrosion category based on DIN ISO 12944-5
C1, C2, C3, C4, C5-We, C5-M
Due to the unique combination of optimized worm wheel material with unique lubricants and optimized form, this powerful geared engine achieves high degrees of efficiency and torque. The reduced contour design helps it be suitable for implementing applications e.g. in the meals industry. The housing has no recesses, which simplifies cleaning – a particularly important feature for areas with stringent hygiene requirements.
Nominal torque: 50 – 1300 Nm
Rated power: 0.12 – 7.5 kW
Ratio: 3 – 3400
The 800BR contains a wide selection of compact, heavy duty helical gear drives with extended life performance features and simplified maintenance. The use of state of the artwork helical and worm equipment combinations affords optimum functionality fulfilling a wide variety of ratio requirements. The 800 BR is functionally interchangeable with the majority of major manufacturer’s drives.
SPECIFICATIONS
Double and triple reduction ratios from 8:1 to 900:1,
4 case sizes – 830, 840, 850, 860
All models shipped pre-lubed for your unique mounting position with KluberSYNTH UH1 6-460
Available in NEMA C-face flanged and direct input
Projecting and hollow result shafts
Available accessories
Output flange kits
Torque arm kits
Base kits
Output shaft kits
Product Features
Available in nontoxic white-colored (BK) and stainless epoxy helical worm gear motor finish (SBK)
Available in hollow or projecting result shafts
Double and triple reduction ratios
Flanged or foot mounted
All systems adaptable to flooring, sidewall or ceiling mounting
Helical worm geared motor
0,12 – 5,5 kW
4 – 996 Nm / 6 – 316 rpm
Stober MGS S helical worm geared motor
Efficient small right-angle geared motor. A favorably priced substitute for the standard tasks anticipated of a right-angle drive.
5 equipment sizes (S0 to S4).
Engine power 0.12 to 5.5 kW.
Rated torque of 23 to 800 Nm.
Gear ratios from i = 6 to 680.
Backlash smaller than 20 arcmin.
Modular, torsionally stiff , leak-proof design.
Helical worm geared motors offered with:
Solid shaft with keyway.
Hollow shaft with keyway, optional with cover.
Hollow shaft with shrink disk, optional with cover.
Gear device and AC engine are directly flange mounted, the pinion is upon the motor shaft. This integrated compact design can be an essential element for the high precision and the incredible stiffness of EP geared motors.
For vector-controlled inverter procedure usage of an incremental encoder is provided for as standard.
Worm gearboxes and helical worm gearboxes / geared motors (S and SS)
The degree of efficiency in Ever-Power powerful worm gearboxes and helical worm gearboxes is more than 90%. All worm shafts are manufactured from case hardened alloy steel and the flanks are precision surface. The worm tires are made from particular wear-resistant bronze. Helical worm gears include a helical gear. Worm gears with shrink disc, torque limiter, and also adjustable backlash designs are also component of our standard item range.
Worm gearboxes and helical worm gearboxes type S and SS are high-Efficiency gearboxes in universal design. The housings are manufactured from top quality cast iron. The rugget wall space and internal ribbing ensure incredibly torsional stiff and sound dampening housings. The external ripping provides a rapid heat conducting.
Type S und SS
Technical characteristics:
Optimised size/performance ratio
Designed for permanent procedure under rough circumstances
Above average lifespan
Housing produced from high quality grey cast iron with rugged walls and internal ribbing
Severe torsional resistance and low noise
Case hardened worm shafts and worms with precision ground flanks
Worm wheels created from unique bronze
Superior smooth operation
Space saving angular drive
Helical worm gearboxes equipped with helical gear wheel
Low engine speeds
Options:
Basic mounting, flange installation or universal design
Output shaft available as solid shaft or hollow shaft
Shrink disc, torque limiter,along with adjustable backlash
Second shaft end for fitting encoders or brakes
Torque arm
IEC-adaptor
NEMA version
Free input shaft
ATEX specification according to directive 94/9/EG