stainless steel worm reducers

EP 700 Series Stainless Steel Worm Gear Swiftness Reducers | Ever-Power Gear
THE INITIAL Stainless Reducer
The Ever-Power Gear 700 Series Worm Gear Rate Reducer is a foundation in food and beverage applications for decades. As a leader in worm equipment technology, Ever-Power Gear continues to improve product efficiency by developing innovative designs to meet up more stringent demands and anticipated tightening of federal regulations in the meals and beverage industry.
Blending trusted 700 Series worm gearing with an innovative new exterior style, the stainless steel 700 series has been optimized to withstand the harshest washdown circumstances. The units feature reliable 700 Series worm gearing, a 316 stainless rounded housing with smooth uninterrupted areas designed to prevent particle accumulation and pooling liquids, dual lipped shaft seals, covers for all hardware and counter bored holes.
NSF Certified Logo
Sure, a stainless gearbox costs more than a painted 1, but purchasing a more corrosion resistant gearbox saves money and makes the most feeling in the long run. Unmatched product efficiency in highly caustic washdown applications coupled with first class customer service makes Ever-Power Gear your 1st choice for speed reducers and gearmotors!
Product Features
NSF International Certified
316 stainless steel housing, bearing carriers and flanges
303 stainless steel output shafts
Rounded housing eliminates virtually all toned stainless steel worm reducers surfaces and prevents international matter accumulation or position fluid
Elimination of most exposed hardware promotes even surfaces to optimize wash down effectiveness
Lubed forever with H1 rated meals grade lubricant Klubersynth UH1 6-460
Flange style incorporates jack bolt holes to facilitate easy motor-reducer separation
5:1 – 100:1 Single Reduction
100:1 – 3600:1 – Double Reduction
Motor flange design incorporates an O-band to reduce ingress of particles or fluids
Polished matte complete maintains clean appearance throughout operation
Optional ruthless washdown seal available
Available in hollow and solid result shaft
Stainless Steel, Heavy-duty Right angle (SSHdR) series worm gearboxes are made with 304 stainless. All reducer areas are polished and rounded to avoid organism growth on areas. SSHdR series Hollow Output Bore reducers are available in speed ratios which range from 5:1 to 60:1 with imperial center distances which range from 1.75 to 3.25 inches. Also, our stainless steel gearboxes come pre-packed with EP meals grade lubricant.
“EP” series Flange Input – Hollow Bore Output series stainless steel correct angle worm gear reducers are stocked as finished goods with hollow result bore sizes ranging from 1” to 2-3/16” with offered center distances ranging from 1.75 to 3.25 inches. All motor insight flanges are NEMA C-face quill style styles and each unit comes pre-filled with EP food grade lubricant. STAINLESS bushing kits are sold separately to permit for a greater number of head shaft size configurations.
Product Features
5:1 – 60:1 ratios
Center distances ranging from 1.75 to 3.25 inches
304 stainless steel housing, covers and flanges
Smooth, polished areas and etched nameplate
Internal bladder functions as a breather and effectively dispels heat
Double-lipped VITON oil seals (at output)
15CrMo4 NEMA quill input with carburizing heat treatment
CuSn12Ni2 bronze alloy worm wheel with high efficiency gear tooth configuration
RoHS plastic material covers supplied to fill up unused mounting slots
0-ring provided upon input flange to prevent moisture intrusion
Pre-stuffed with Mobil CIBUS 460 H1 food grade lubricant
Interchangeability with major brands
1-year warranty
STAINLESS (SS Series)
Grove Gear Stainless Steel gear reducers offer superior corrosion safety. They are rust proof and able to withstand the harshest circumstances. The stainless housing, cover and exterior hardware offer an exceptionally long life.
Center distances from 1.33” through 3.250”.
6 sizes available with rankings to 17 HP.
Obtainable in single and double reduction.
Ratios from 5:1 to 3600:1.
316 stainless steel casing and covers to withstand extreme environments.
Factory-filled with superior Mobil Glygoyle 460 polyalkalene glycol lubricant
Vent-free “sealed-for-life” design with Enviroseal technology.
EP double lip seals provide prolonged lifestyle through increased resistance to temperature, abrasion and chemicals.
O-ring on face of input flange offers a positive seal against moisture intrusion.
303 stainless steel output shaft.
Worms are cut, heat-treated, floor and polished to provide efficient, quiet operation.
All units are 100% operate and leak tested at the factory to insure that you receive the highest quality product.
Ultimate application versatility with all-angle mounting provisions, the widest selection of accessory bases and flanges and the biggest collection of stock reducer styles.
Mounting measurements are interchangeable with most industry standard reducers.
EP Stainless Steel
Right Angle / Weighty Washdown Duty STAINLESS Speed Reducer
This Stainless Steel reducer is made for Heavy Duty Washdown applications and is resistant to numerous forms of wear. This is what you want to use for severe environmental conditions.
STAINLESS WORM GEARBOX
Adhere to HACCP and EHEDG regulations
It is becoming increasingly difficult to get your machine to meet up the HACCP and EHEDG regulations, while your customers vulue this a lot more. The stainless worm gearbox drive system Ever-Power allows you to stay cost effective but meet tcustomer demants.
The Ever-Power stainless steel worm gearbox types are made to meet the guidelines. Because of this, they are resistant to a thorough cleaning regime, is constructed of hygienic components and are also dead places, and horizontal surfaces as much as possible, avoided. Of program, the material of the products is stainless.
Output torques of 40Nm up to 160Nm.
Result shaft sizes of 18mm up to 25mm.
Input flanges 63B14a up to 90B5.
Reduction ratios of i=7,5 up to i=100.
Food grade oil, food grade seals and hygienic design.
Material worm wheel: Cu bronze SN12 Ni2 (UNI7013-10), material hardened steel worm shaft and ground profile ZI (UNI4760).
Belastingscapacitieiten conformity: ISO.14521, DIN.3996, BS 721, AGMA 6034, ISO 6336, DIN 3990, DIN 743, ISO 281.
STAINLESS WORM GEAR SPEED REDUCERS
◦ Right angle worm gearbox
◦ Ratio 5:1 to 60:1
◦ Size 206 to 325 (2.06″ to 3.25″ between input and output shaft)
◦ Designed for heavy-duty washdown
◦ Rust free casing, flange, and shafts are perfect for food industry
◦ Ideal for tough conditions and corrosive applications
◦ Internal bladder adjusts to heat and pressure – No need for a surface breather
◦ Heat-treated steel worm shaft w/ ground thread
◦ Aluminium bronze (ALBC3) worm wheel
◦ Polished matte finish
◦ High quality double lip oil seals
◦ Input flange O-band repels external moisture
◦ USDA H1 food grade lubricant : MOBIL SHC CIBUS 460
◦ Compatible with 56C, 145TC and 182/4TC Motor Inputs
◦ Twelve months limited warranty
Ever-Power Stainless Steel S Series right-angle worm reducer is perfect for harsh washdown circumstances in food processing or other applications with high temperature/high pressure sprays. The S Series comes standard supplied with synthetic oil for life time lubrication and is comprised of a stainless housing that is made for protection in washdown applications, also made for multiple mounting configurations.
Hygienic stainless BJ worm gearboxes
Ever-Power offers a self-produced stainless gearbox selection of high quality. The series originated specifically for the food industry and other industries where there are continuously stringent requirements for the level of resistance of the material and the easy-to-clean style.
The gearboxes are made of a smooth stainless gear casing, they are lifestyle lubricated and will of course be supplied with oil approved for the food industry. Oil seals are standard manufactured from nitrile rubber.
To reduce the chance of bacterial growth, the design is characterised by smooth machined areas without unnecessary flanges, recesses and installation holes. It is also possible to purchase the gearboxes with torque arm, side flange, free worm and plug-in shaft. Other changes are performed on demand including such as stainless spindle gears.
In instances where you will want complete hygienic gear engine, we will offer the EP-gearboxes fitted with stainless AC or servo engine.
Resistant to cleaning with water under pressure
The protection of the gearboxes is IP65, and for stainless motors it is IP66. This means that the products can be cleaned with water under pressure from all directions. To accomplish a standard protection of IP66 by assembly of gearboxes and engine, you must make use of a gasket of nitrile rubber for the joint. This means that the gear motors are well suited for free mounting without a traditional stainless security cover in areas where hygiene requirements are highest. Hidden resources of pollution can thereby be avoided.
The gearboxes are as standard supplied with a center range of 31, 42, 61 and 99 mm with gear ratios from 5:1 to 100:1 and with an output torque as high as 900 Nm.
Stainless steel worm gearbox
Ratios
Maximum output torque
[Nm]
Housing design
Series 31
5:1 – 75:1
13.2
Stainless steel
Series 42
5.4:1 – 75:1
57
Stainless steel
Series 61
7:1 – 100:1
208
Stainless steel
Series 79
7:1 – 60:1
337
Stainless steel
Series 99
7:1 – 100:1
891
Item selection brochures available below:
Full Integral Horsepower Product Catalog
Worm Product Selection Table
S 45 Series – 0.25 – 1HP, 97 – 450in-lbs, 17.2 – 250RPM
S 50 Series – 0.25 – 2HP, 199 – 567in-lbs, 17.5 – 250 RPM
S 63 Series – 0.25 – 2HP, 209 – 1199in-lbs, 18.6 – 250RPM
S 85 Series – 0.5 – 5HP, 666 – 2353in-lbs, 18.2 – 250RPM
Additional flange and shaft inserts obtainable and can be requested during product selection. To order, please get in touch with Bison at 1.800.ATBISON (282.4766) and ask to talk with an Automation Specialist. Online selection and purchasing coming soon!
Stainless Steel Solutions
Effective, Clean Solutions with a Stainless Reputation.
Ever-Power Drive’s stainless steel precision movement gearboxes are created for sterile manufacturing conditions. The product’s smooth surface area and curved contour allows for easy cleaning and bacteria-free surfaces, ideal for food digesting and pharmaceutical applications. The merchandise is designed and rated to IP69k providing maximum security against contaminant ingress as well as leak free operation.
Catalogued types of Ever-Power Gear’s popular stainless 700 Series rate reducers are actually available with standard 2-day delivery. Process improvements possess yielded the industry’s best standard lead time for stainless steel worm gear reducers.
Ever-Power Gear’s SS700 Series, the original “domed crown” stainless steel reducers, are made for maximum corrosion level of resistance and superior functionality in high-pressure food digesting and packaging washdown applications.
A convenient after hours/holiday hotline can be available for emergency orders. Catalogued SS700 Series versions are stocked at local and regional distribution centers to make sure fast delivery.
All SS700 models are NSF Accredited and have many maintenance-friendly features including electropolished exterior complete, sealed electric motor flange, and covered hardware. To avoid miniscule niches that may host microbial contamination, the nameplate offers been laser marked to provide a smooth uninterrupted surface. A large internal essential oil reservoir, filled up with H1 food-grade lubricant (Klubersynth UH 1 6-460) and sealed forever, allows for an array of operating temperatures and extended service life.