bevel planetary gearbox

bevel planetary gearboxes
Ever-Power planetary gearboxes are small battery power for coaxial applications where higher torques are required in restricted spaces. Users benefit from compact top-class drive technology with particularly high power densities and unquestionably smooth running also at high speeds.
Angular gearbox with solid shaft with key
Ratios: i [-] 60.0 – 210.0
Max. acceleration torque: T2maxzul [Nm] 1063 – 32470
Nominal torque on output shaft: T2Nzul [Nm] 800 – 23000
Max. backlash: j [arcmin] 20
Max. input acceleration: N1maxzul [min-1] up to 5250
Right angle drives offering the output options of spiral bevel gears with also higher ratios. Input side planetary stage in four sizes, ideal for any electric motor desired. Outside spiral bevel stage for powerful options such as hollow shaft, shrink disk, directly sided splined bore and inner involute spline. Gearbox sizes could be mixed and optimised for optimum output torque capacity.
Gearbox size 9 gearbox sizes available
Ratios Up to 60:1
Higher ratios on request
Max. torque Up to 2.050 Nm
Higher torques on request
Max. rate Up to 3.000 min-1
Higher speeds on request
Backlash ≤ 8′
Reduced backlash ≤ 4′
Output shaft diameter From 14 to 65mm depending on the gearbox size
Electric motor shaft diameter From 8 to 55mm depending on the gearbox size
Gear arrangement Lots of differents gear plans available
Bevel gearboxes could be realized using bevel gears with directly, helical or spiral teeth. The axes of bevel gearboxes usually intersect at an angle of 90 degrees, whereby various other angles are also essentially possible. The direction of rotation of the drive shaft and the result shaft could possibly be the same or opposing, based on the installation circumstance of the bevel gears.
The simplest kind of bevel gearbox includes a bevel gear stage with straight or helical teeth. This kind of gearing is cheaper to produce. However, since only little profile coverage can be realized with gearwheels with directly or helical teeth, this bevel gearbox runs quietly and has much less transmittable torque than other bevel gear tooth. When bevel gearboxes are used in combination with planetary gearboxes, the bevel equipment stage is usually noticed with a ratio of just one 1:1 to be able to increase the transmittable torques.
Another version of bevel gearboxes results from the use of spiral gearing. Bevel gears with spiral teeth can be in the kind of spiral bevel gears or hypoid bevel gears. Spiral bevel gears have a high degree of total coverage, but are already more expensive to manufacture than bevel gears with directly or helical teeth because of their design.
The advantage of spiral bevel gears is that both the quietness and the transmittable torque could be increased. High speeds are also possible with this type of gear tooth. Bevel gearing generates high axial and radial loads during procedure, which can only be absorbed at one part because of the intersecting axes. Particularly when it can be used as a quickly rotating drive stage in multi-stage gearboxes, special interest should be paid to the provider lifestyle of the bearing. Also, unlike worm gearboxes, self-locking can’t be noticed in bevel gearboxes. When a right position gearbox is necessary, bevel gearboxes can be utilized as a low-cost option to hypoid gearboxes
The benefits of bevel gearboxes:
Use when set up space is limited
Compact design
Can be combined with other styles of gearbox
Fast speeds when spiral bevel gears are used
Low-cost alternative to hypoid gearboxes
The disadvantages of bevel gearboxes:
Complex design
Lower efficiency level than planetary gearbox
Noisier
Decrease torques in single-stage transmitting ratio range
Ever-Power is engaged in the field of manufacturing Bevel Planetary Equipment Box with optimum style feature and latest technology of improving the geometrical precision of the gear the teeth profile with the group of experienced experts. We are a leading manufacturer of planetary gearbox in China.
• Reduction Ratios : 3: 1 to 50000 : 1
• Rated Torque : 0.5 Kg-m to 100000 Kg-m
• Insight Power : 0.25 HP to 100 HP
• Input Acceleration : 1440 RPM, 960 RPM, 720 RPM
• Prime Mover : Electric Electric motor / Hydraulic Motor
• nput Type : Hollow Insight/ Free
Ever-Power Bevel Planetary Equipment Boxes consist of an Internal toothed Ring Equipment to which are established 3 World mounted on the Planet carrier engaging also with the Sun Equipment (Pinion) and reduced Result rate is taken through Planet Carrier and Ring Gear is remain stationary. Output shaft preserving the same direction of rotation as Input.
Ever-Power Bevel Planetary Gear Boxes widely used in Material Managing Equipments, Mechanical Industry, Glucose Industry, Cement Industry, Chemical Industry, Food Industry, Building Industry, Agricultural Industry, Power Industry, Mobile Cranes and Over mind Cranes etc
Ever-Power Gear Transmissions provides Foot Mounted Planetary Gearboxes, Flange Mounted Planetary Gearboxes, Shaft Mounted Planetary Gearboxes, Agitator Mounted Planetary Gearboxes, Planetary Geared Engine, Planetary Winch Drive, Planetary Creep Drive, Planetary Sugar Crystallizer Drive, Bevel – Planetary Drive, Heavy duty Planetary Drive ,Custom Build Planetary Gearboxes, Equivalent Planetary Gearboxes to Imported Gearboxes
Ever-Power Planetary Gear Boxes are Solid Insight, Solid Output, Hollow Insight, Hollow Output, Solid Output Splined Shaft, Solid Insight Splined Shaft, Hollow Result Splined Shaft, Hollow Insight Splined Shaft. (IS:3665-1966 and DIN 5480)
Ever-Power Bevel Planetary Gear Boxes are manufactured from superior quality raw material such as for example Alloy Steel EN8/Sobre9, EN19, EN24/42,EN36c,, 16 MnCr5, CrMo4, SAE8620, MnCr/20, MnCr5/Sobre353, Cast Steel IS:1030, Gr2, IS :2707 Gr2, Cast Iron CIGR 25/30, GGG40/50 OR SGI Case Carburised Steel and Hardened Steel.
Ever-Power Bevel Planetary Gear Boxes are highly efficient, Compact in proportions, having high Shock Load Capacity, suitable for Continuous Cyclic Loads, Reversible Drive, Installation in any Position, Torque Multiplication, Input and Output Rotation in same direction
The bevel planetary range of gearboxes is of modular design and is created and made to specifically meet the multiple requirements of our customers. The combination of surface gears and precision gear components ensures performance effectiveness and high uptime. The present selection of bevel planetary gearboxes includes four sizes, each as solitary, dual or triple stage design. This allows overall transmission ratios from i = 3:1 to i = 512:1 to become realized. Each gearbox variant can be available as precision design with reduced backlash.
Innovative solutions for most applications and several options – often special personalized solutions – are essential parts in the portfolio of Ever-Power
Case – hardenend and ground ring gears
Case – hardenend and floor planet gears and sun
pinions guarantee high tranny quality and long
lifetime
Low Backlash
Easiest mounting of engine through flexible flange
system
High flexibility with verified hollow drive shaft system
Integrated axial length compensation to compensate
for thermal expansion of the motor shaft
High efficiency and simple running right through high tooth
flank quality, planet gears with needle roller bearings
and high quality lubricant
High torsional stiffness and high emergency away torque
through robust design and optimized gear geometry
Four sizes of gearboxes for output torques between
6 and 270 Nm
Available ratios from we = 3:1 to we = 512:1
Lifetime lubrication
Universal mounting positions
Protection class IP64
Smooth operating achieved through the use of spiral
bevel gears (Gleason type)
Quick availability and short delivery times.
7 harmonically developed sizes, from 3,900 Nm to 35,000 Nm of nominal torque,
Up to 4 reduction stages
Special seals (labyrinth seals or double seals with separate grease-filled chamber) that drive back lubricant leakage and contamination.
Output hollow shafts: cylindrical with keyway, cylindrical hollow shaft for shrink disc, and splined shaft.Input versions with adaptors for IEC, NEMA and hydraulic motors, flexible and fluid couplings, clutches and torque limiters.
Accessories such as torque hands, shrink discs, backstops and brakes, oil filtering and cooling systems.
Shaft Mounted Bevel Planetary Helical Gearboxes
These small shaft mounted Ever-Power gear reducers include a combination of planetary and bevel helical gears that takes advantage of the strengths of every technology: compact size, Bevel Planetary Gearbox reliability and easy maintenance. The BPH series of right angle gearboxes combines one slower helical stage with a pair of Gleason bevel gears and one or more planetary stages. The design of these compact gear products is based upon specific analyses using FEM techniques, which means efficiency, duration and silence. These lighter, smaller sized equipment reducers surpass traditional solutions, ensuring shorter production times and lower production costs.
Technical Data
Nominal Torque 3,900 … 35,000 Nm
Tranny Ratio up to 2,000 iN
Certifications: Certification ISO 9001
Sectors: Hoisting & Cranes Systems | Plastics & Rubber Technologies
Ever-Power delivers a complete drive whose components are optimally matched.
Higher radial loads than comparable drive solutions.
A planetary gearmotor is more cost-effective when compared to a stand-alone planetary gear device, adapter, coupling, and electric motor.
A planetary gearmotor is smaller sized (shorter), as intermediate components such as for example adapter flanges and couplings aren’t necessary.
A large number of variants ensures the best adaptation to the application.
Finely graded equipment ratios because of the high variance of the Ever-Power gearmotor at the input end.
Short delivery instances for standard variants of 4 – 16 weeks, based on the frame size.
Standardized planetary gearmotors up to MN2 = 631 kNm as catalog products.
The required data and dimension sheets for project planning can be found immediately via comprehensive documentation (catalog, operating instructions).
Quick creation of 3D versions and 2D dimension sheets in the freely accessible DriveCAD tool.
Comprehensive range of additional components available from the whole Ever-Power modular concept.
Comprehensive globally sales and service network.
Ever-Power as program and solution provider whom products complete drive systems from one source.
Ever-Power is China s leading manufacturer of Planetary Gearboxes for market applications in material managing, sugar, marine, defense, cement, chemical, food, power, agriculture and more. Ever-Power planetary gearboxes possess modular style, great quality, high energy effectiveness, low noise, long services lifestyle, high radial loading capability, and all at cost effective prices with stellar Ever-Power support. Our quality range contains Planetary gearboxes for vertical roller mill drive, bucket wheel drive, slew drive, roller press drives, sugars mill drives with foot and shaft installed.
All Ever-Power planetary equipment units can be found in high capacity ranges with tested Ever-Power quality. Ready available sizes guarantee not merely a huge torque spectrum but also a product range that provides you with multiple choices. Make the most of the flexibility Ever-Power offers, leverage the benefits of Ever-Power planetary gear units. Right here, you will find off-the-shelf, highly sophisticated drive and gear device solutions. Our standard item range already contains solutions for a huge number of particular requirements that require to be taken into consideration in a great selection of applications.
Ever-Power also manufacturers helical planetary gearbox and bevel planetary gearboxes. These planetary gearboxes are deployed in demanding industrial environments including Packaging, Textile, Chemical, Sugar, Material Handling Products, Mining, and Metal industries.