China Wholesaler Hot Forging Heavy Duty Custom Tractor Parts Long PTO Drive Shaft and Air Compressor Parts
Product Description
The Hot Forging Heavy Duty Custom Tractor Parts Long PTO Drive Shaft is meticulously designed for robustness and longevity. Manufactured from 40CrMo, this part ensures optimal performance and durability under rigorous conditions. The weight ranges from a manageable 0.2kg to 5kg, making it adaptable for various applications.
Packing is carried out in sturdy wooden cases to guarantee safe delivery. With a minimum order quantity of 1000 pieces, customization is readily available based on your specific drawings or samples.
Technical Specifications
| Process | Die Forging | |
| Material | Stainless Steel, Carbon Steel, Alloy Steel | |
| Weight | 0.1Kg~20Kg | |
| Heat Treatment | Quenching, Annealing, Tempering, Normalizing, Quenching and Tempering | |
| Testing Instrument | Composition Testing | Spectrometer, Metallographic Microscope |
| Performance Testing | Hardness Tester, Tensile Testing Machine | |
| Size Measuring | CMM, Micrometer, Vernier Caliper, Depth Caliper, Feeler Gauge | |
| Thread Gauge, Height Gauge | ||
| Roughness | Ra1.6~Ra6.3 | |
| Machining Equipment | CNC Center, CNC Machines, Turning, Drilling, Milling, Boring Machine, Grinding Machines | |
| Wire EDM, Laser Cutting & Welding, Plasma Cutting & Welding, EDM etc. | ||
| Quality Control | Sampling Inspection of Raw Materials and Semi-Finished Products, 100% Inspection of Finished Products | |
| Surface Treatment | Shot Blast, Powder Coating, Polishing, Galvanized, Chrome Plated | |
| Production Capacity | 60000T / Year | |
| Lead Time | Normally 30 – 45 Days | |
| Payment Terms | T/T, L/C | |
| Material Standard | ASTM, AISI, DIN, BS, JIS, GB | |
| Certification | ISO9001:2008, IATF16949:2016 | |
Products Quality Control
Our rigorous quality control protocols ensure every product meets our stringent standards. This includes:
- Metallographic microscope analysis of raw materials to verify chemical composition.
- Regular sampling during production to promptly address any quality concerns.
- Magnetic particle flaw detection to identify hidden defects in metal parts.
- Comprehensive tests on finished products for mechanical performance, precise size measurements, and thorough manual surface quality inspections.
Quality Management System Control
Adhering to ISO9001 and IATF16949 standards, our production site employs 5S lean production management to ensure efficient and high-quality manufacturing processes.
Our Advantages
Technology
With over 25 years of experience in forging and casting equipment manufacturing, we leverage our technical expertise to produce superior quality products efficiently.
Service
We provide both custom and standard manufacturing services, prioritizing quality and timely delivery, supported by effective communication channels.
Social Responsibility
We are committed to sustainability, emphasizing low-carbon practices, energy conservation, and emission reduction, setting an example in responsible production.
Other Product Businesses
EVER-POWER GROUP supplies a diverse range of industrial products, including agricultural gearboxes, power output shafts, sprockets, fluid couplings, worm gear reducers, gears and racks, roller chains, pulleys, planetary gearboxes, timing pulleys, and bushings. We are dedicated to offering high-quality products at competitive prices and exceptional service. Custom designs and samples are welcome.
Frequently Asked Questions
- Q: What is the minimum order quantity?
A: The minimum order quantity is 1000 pieces. - Q: What materials are used in your products?
A: We use Stainless Steel, Carbon Steel, and Alloy Steel. - Q: What are the payment terms?
A: We accept T/T and L/C. - Q: What is your lead time?
A: The lead time is typically 30 – 45 days. - Q: Do you offer customization?
A: Yes, customization is available based on your drawings or samples.
Understanding the Performance Characteristics of PTO Drive Shafts
PTO drive shafts, or power take-off shafts, are crucial components in various machinery. Their performance characteristics include:
High Efficiency
PTO drive shafts are designed to transfer power efficiently from tractors to attached implements, reducing energy loss and optimizing performance.
Durability
Constructed from high-strength materials, these shafts can withstand extreme working conditions and heavy loads, ensuring longevity and reliability.
Versatility
They are adaptable to different types of machinery, making them a versatile solution for powering a wide range of equipment.
Safety Features
Modern PTO drive shafts are equipped with various safety features, including protective guards and shear pins, to prevent accidents and equipment damage.
Types and Characteristics of PTO Drive Shafts
PTO drive shafts come in different types, each with unique characteristics:
Telescoping Shafts
These shafts can adjust in length, making them suitable for equipment that requires flexibility in movement.
Non-Telescoping Shafts
Rigid and sturdy, these shafts are ideal for applications where a fixed length is necessary.
Material Advantages of PTO Drive Shafts
Steel PTO Drive Shafts
Known for their high strength and durability, steel shafts are suitable for heavy-duty applications.
Aluminum PTO Drive Shafts
Lighter than steel, aluminum shafts offer good strength-to-weight ratio and are resistant to corrosion, making them ideal for marine applications.
Composite PTO Drive Shafts
Combining the best properties of various materials, composite shafts provide excellent performance in terms of weight, strength, and durability.
Applications of PTO Drive Shafts in Various Fields
Agricultural Machinery
PTO drive shafts are essential in tractors and other farming equipment, enabling efficient power transfer to machinery like harvesters and plows.
Construction Equipment
In construction, PTO shafts power equipment such as concrete mixers and bulldozers, ensuring robust performance in demanding environments.
Industrial Equipment
Industries rely on PTO shafts for machinery like conveyor belts and compressors, facilitating smooth and efficient operations.
Marine Equipment
For marine applications, PTO shafts drive pumps and winches, proving their versatility and reliability in harsh maritime conditions.
Forestry Equipment
In forestry, these shafts power equipment such as wood chippers and log splitters, enhancing productivity and operational efficiency.
Future Development Trends and Opportunities in PTO Drive Shafts
The future of PTO drive shafts looks promising with advancements in technology and materials. Key development trends and opportunities include:
Advanced Materials
The use of advanced materials like carbon fiber composites can significantly reduce weight while maintaining strength, leading to more efficient and durable drive shafts.
Enhanced Safety Features
Innovations in safety features, such as automatic disengagement systems, can further reduce the risk of accidents and equipment damage.
Smart Technology Integration
Integrating smart technology into PTO drive shafts can enable real-time monitoring of performance and condition, allowing for predictive maintenance and reducing downtime.
Eco-Friendly Designs
Developing eco-friendly PTO drive shafts that minimize energy consumption and environmental impact can meet the growing demand for sustainable solutions.
How to Choose a Suitable PTO Drive Shaft
Selecting the right PTO drive shaft involves considering several factors:
Identify the Application
Determine the specific machinery and tasks the PTO shaft will be used for to ensure compatibility and performance.
Assess Power Requirements
Evaluate the power needs of your equipment to choose a shaft that can handle the required load and operate efficiently.
Check Speed and Torque Specifications
Ensure the PTO drive shaft matches the speed and torque specifications of your machinery to avoid performance issues and potential damage.
Evaluate Connection Types
Consider the type of connections required, such as splined or smooth shafts, to ensure a secure and efficient fit.
Inspect Safety Features
Look for PTO shafts with robust safety features like guards and shear pins to protect both operators and equipment.
Material and Construction
Choose a PTO drive shaft made from materials that can withstand the working conditions and demands of your specific application.
Conclusion
PTO drive shafts are versatile and essential components in various industries, from agriculture to marine applications. Understanding their performance characteristics, types, and material advantages can help you select the best shaft for your needs. As technology advances, the future of PTO drive shafts looks promising, with opportunities for enhanced safety, efficiency, and sustainability. By considering factors like application, power requirements, and safety features, you can ensure you choose a suitable PTO drive shaft that meets your operational demands.
Author: Dream